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Thread: Small hole in aluminum boat

  1. #1
    Getting the hang of it

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    Default Small hole in aluminum boat

    I figured I'd ask the question here and hopefully get some good advice on some good and maybe not so good fixes.

    I have acquired an aluminum boat that has a small hole in it, discovered it this past weekend when water was getting in. The hole is tiny, no more than 2 mm round. The boat has a floor in it and the hole is below floor level so I can't readily access it from the inside.

    I'm looking at suggestions on how to repair it. Any and all suggestions welcomed.

    Thanks in advance.

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  3. #2
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    A quick fix would be some JB Weld

    Ive patched up a lot bigger holes then 2mm with that stuff

  4. #3
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    Quote Originally Posted by blasted_saber View Post
    A quick fix would be some JB Weld

    Ive patched up a lot bigger holes then 2mm with that stuff
    I concur. Follow the instructions on the package and it should work just fine? However, are you sure it's an actual hole, or perhaps just a loose rivet? A loose rivet can be peened if you can access both sides?

  5. #4
    Borderline Spammer

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    What about drilling the hole to the smallest size rivet. Then rivet it with either JB or silicone and that way you will know if will never come off.

  6. #5
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    Not a rivet, not even close to a rivet and no, because of the floor I can't access both sides. JB Weld was one of the options I was considering as was epoxy.

  7. #6
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    marine epoxy is good and dries hard. The one i used was like a putty/playdough
    "Give a man a fish and he eats for a day, Teach a man to fish and he eats for the rest of his life"

  8. #7
    Apprentice

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    I had some small holes in a fiberglass boat. A weak floor was flexing, and some of the screws from the seats pounded holes through the floor.

    Marine silicone easily lasted the season. I left the boat on the water for multiple days with no issues. Junked it the next year so I'm not sure how many years it would have lasted.

  9. #8
    Has all the answers

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    They make blind hole rivets specifically for boats. I would just drill the hole out and stick one of those in.

  10. #9
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    JB Weld
    "This is about unenforceable registration of weapons that violates the rights of people to own firearms."—Premier Ralph Klein (Alberta)Calgary Herald, 1998 October 9 (November 1, 1942 – March 29, 2013) OFAH Member

  11. #10
    Just starting out

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    Default Small hole in aluminum boat

    Dean. f has it.
    Closed end pop rivet with 3M 5200 is the answer.
    I've done this several times for old transducer holes and it works like a charm.

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